This machine applies the transmission principle. It uses the slot wheel dividing system to drive the conveyor table to do intermittent movement. The machine has 8 or 10 tube stations. Expect manually feeding the tubes onto the machine, it can automatically position the tubes, fill the material into the tubes, heat both inside and outside of the tubes, seal the tubes, press the codes, and trim the tails and the finished tubes exit.
Filling measurement is accurate by the pistol plunger. Heating time is stable and adjustable. Sealed tail looks pretty and neat and the trimming is very even. This machine has stable performance and has no any noise and pollution during production.
The part which is contact with the filling material is made of high-quality stainless steels 304 or SS316L. The parts which need to clean are made of quick-change device that is removable and convenient for washing.
If some materials need heating insulation, the heating thermostat device can be added outside of the feeding barrel.
Working Process
1.Manually feeding the tubes
2.Automatic mark positioning (photo electrical sensor)
3.Automatic dosing filling
4.Tail inner heating
5.Tail sealing and pressing the batch, dates
6.Tail trimming
7.Automatic ejection
Characteristic
1. The material contact parts are made of stainless steel SUS304 and SUS316 is optional
2. The connection of the various is used the quick-change device, which is easy to disassemble and clean;
3. High-quality pneumatic components
4. The height of conveyor table can be adjusted easily by a hand wheel for different tubes
5. Pistol plunger filling system processed by digital controlled lathe to guarantee a high filling precision of 1%. And the volume is adjustable.
6. The filling speed can be adjusted freely a VFD
7. Production counter could be displayed on the control cabinet
8. Inner heating and out heating technology, a stable and good looking sealing is got.
Photo eye-mark device
This device can ensure the automatic right position of the tube. It is driven by the motor and which is controlled by PLC.
The internal-heating system
The internal-heating system adopts electrothermal copper block to keep heat supply, at the same time, the electric hot wind blows into the inner side of the tube to achieve equivalent heating. It has many advantages:
I. This technics is more advanced than the past exterior heating only.
II. The sealing hardness is better.
III. The heating head is customized by customer’s sample tube.
The outside heating system
The outside heating adopts scissor to–and-fro press way, and heats the tube (already through the internal-heating process)from
outside. This promotes the heating quality, and is better for the sealing and batching process.
The Sealing and batching system
It adopts scissor to–and-fro press way, and can seal and batch on the tube. Thanks to the equivalent heating, the sealed tube end is firm and can afford large pressure. The tube would not open and this technics gains great reputation from our customers.
End cutting system
After batching, the tube end may be not in order completely, so the cutting system is needed. This system has a fixed blade and a
tilt movable blade driven by cylinder to cut the tube end. After cutting, the tube is tidy and beautiful, which promotes the tube
appearance greatly.
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